Heavy Industry

Lifting, conveying, and drive solutions for extreme loads – engineered for maximum safety, precision, and continuous operation.

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What We Can Do for You

In heavy-industry environments, exceptionally large and dense components must be moved safely, precisely, and efficiently. Whether handling massive rotors in power generation, multi-ton steel elements, or oversized machine components – these applications demand systems that combine maximum performance with absolute reliability.

Typical Solutions for the Heavy Industry

Our technologies support companies worldwide in handling:
Heavy rotors used in power plants and industrial facilities

Foundry

A foundry in the Czech Republic modernized its entire crane infrastructure. The new cranes had to withstand intense dust exposure and ambient temperatures exceeding 55 °C. Several single-girder and double-girder overhead cranes with load capacities of 5, 6, 10, and 12.5 tons were installed, equipped with operator platforms and optional remote-control operation. Additional solutions include jib cranes and column-mounted slewing cranes with outreaches of 3 m (up to 3 t) and 4 m (up to 0.5 t).

Smart Zinc Processing System

A tailored lifting system based on versatile SHE screw jacks significantly reduces downtime in zinc-coating processes within the steel industry. The key features:
A dedicated sensor monitors gearbox oil temperature and regulates it via an active cooling circuit. At the same time, a non-contact temperature sensor continuously monitors spindle heat, shutting the system down only when overheating is imminent.

500-Ton Continuous-Duty Lifting System

Designed for high-capacity galvanized steel production, this 500-ton lifting system operates without duty-cycle limitations thanks to a newly developed active cooling circuit. Automatic lubrication systems are no longer required, enabling uninterrupted operation even under extreme loads. Depending on application needs, the lifting system can be engineered for 750 tons or more with 100% availability.

Moving Turbines with Slings

During a power plant maintenance project, a heavy turbine needed to be lifted and repositioned. The Yale RSX XL polyester round sling (PES), compliant with EN 1492-2, was used. Before lifting, the sling was inspected for visible damage and its load capacity verified. It was then positioned precisely around the turbine to ensure even load distribution and safe handling.

Image of The “Iron Gate” on the Danube River

"Iron Gate" Lock System

The Iron Gate, an impressive gorge along the Danube River (border between Romania and Serbia), features two hydroelectric power plants with lock systems. For maintaining the lock gates, Columbus McKinnon engineered and installed a special lifting solution. The system uses four high-precision, heavy-duty SHE 100.1 screw jacks that raise and lower the approximately 200-ton lock gate by 700 mm with a deviation of less than 0.1 mm.

Hydropower Plant Maintenance

A major hydropower modernization project was successfully completed using CraneKits from STAHL CraneSystems. The new crane performs numerous heavy-lift operations at the plant, including lifting 220-ton rotors for maintenance—without requiring removal of the stator poles.

Our Bestsellers for the Heavy Industry

The product categories presented here offer a glimpse into our comprehensive portfolio for heavy-duty applications. All solutions are engineered to operate reliably under extreme loads—enhancing safety, efficiency, and economic performance.

Brands for the Heavy Industry

We take pride in delivering reliable lifting and conveying solutions for the world’s toughest industrial environments. From crane and wire rope hoist technology to robust drive and winch systems – our brands support your most demanding projects.

STAHL CraneSystems

Hoists, crane technology, and components with optional ATEX versions – engineered for safety, reliability, and maximum performance in demanding environments.

Pfaff-silberblau

Durable and precise lifting and drive systems, including heavy-duty screw jacks for industrial, mechanical, and high-load environments.

Yale

From battery-powered chain hoists and rugged standard hoists to winches and hydraulic systems, Yale provides versatile solutions for a wide range of heavy-duty applications – built for reliability, safety, and consistent performance under extreme conditions.

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Brochure Metal & Heavy Industry

Maximum strength. Precise control.

See how CMCO supports safer, more efficient Metal & Heavy Industry operations—download the brochure.

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Additional Equipment

Lifting Accessories

FIGRIP^® lifting devices provide robust, secure solutions for handling extremely heavy loads such as rotors, steel plates, coils, cast components, and massive structural elements. The range includes lifting beams, C-hooks, clamps, grabs, magnetic lifters, and customer-specific special designs for extreme load capacities.

Grabs

Lifting clamps

Wire Grips

Tigrip� TKB Clamp for cable drums Picture

Lifting lugs and C-hooks

Spring balancers

Permanent lifting magnets

Load handling device for underground constructions

Spreader Beams

Crane forks

Crane Weighers

Material Handling Solutions

Heavy-duty scissor lift tables, platforms, and mobile handling systems ensure safe lifting, positioning, and transport of large and heavy components. Ideal for production lines, maintenance areas, and workshops operating under high load requirements.

Heavy Industry

What We Can Do for You

Foundry

Smart Zinc Processing System

500-Ton Continuous-Duty Lifting System

Moving Turbines with Slings

"Iron Gate" Lock System

Hydropower Plant Maintenance

Our Bestsellers for the Heavy Industry

Featured Products

CraneKits

TCP Trench Shield Clamp

TKG - VHS Crane Forks

Pfaff HU 15-115 FTP Hand pallet truck with low height forks

Pfaff HU ES 10 B Scissor Pallet Truck with Electric-Hydraulic Lift

Lifting Tables Special Solutions