Optical Industry Conveyor Solutions

In optical manufacturing, precision, hygiene, and flexibility are paramount. At Dorner, we understand the unique challenges facing this specialized sector, from eyewear production to advanced optical instruments.

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What we can do for you

Whether you’re a boutique eyewear designer, a high-volume contact lens producer, or a manufacturer of sophisticated optical equipment, Dorner’s conveyor systems offer a range of benefits tailored to the unique demands of the optical industry. Let’s explore the key advantages that Dorner conveyors bring to optical manufacturing, and discover how they can transform your production line into a model of efficiency, quality, and innovation.
 

Applications in Optical Manufacturing

Blanks and Glass

Efficiently convey a wide range of raw materials essential to optical production, such as lens blanks, frame components, and delicate optical glass. Our conveyors ensure a smooth flow of diverse materials from receiving areas to various production stations, accommodating the unique handling requirements of each component.

Lens Processing

Streamline your processes for grinding, polishing, and coating lenses. Our precise, reliable conveyor systems integrate seamlessly with your existing equipment, facilitating efficient movement of lenses through various stages of production, from cutting and edging to applying anti-reflective coatings.

Frame Assembly

Achieve consistent assembly of eyeglass frames, from injection molding of plastic components to the intricate assembly of metal frames. Our conveyors provide accurate positioning and indexing, ensuring that your designer frames, safety glasses, or specialty eyewear are assembled securely and efficiently.

Packaging and Labeling

Reliably transport finished optical products, from boxed contact lenses to cased eyeglasses, to packaging and shipping areas. Our conveyor solutions optimize your logistics, reducing handling time and minimizing damage risks for both delicate lenses and stylish frames, ensuring efficient order fulfillment for both optical shops and e-commerce channels.

Which conveyor systems we recommend

FlexMove Conveyors

Dorner FlexMove conveyors offer ideal solutions for the optical industry, combining versatility and precision in a compact design. With customizable T-slot frames, various cleaning modules, and precise handling features, they’re the perfect choice for delicate optical components. The system’s flexibility accommodates multi-stage processes, while different chain tops ensure gentle transport of lenses and frames. Capable of high speeds and significant load capacity, FlexMove streamlines optical manufacturing.
 
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ERT150 Pallet Conveyors

Dorner’s ERT150 pallet conveyors offer precision conveyance solutions for optical production lines. The belt-free, open-frame design makes this conveyor system ideal for automated production lines in cleanroom environments. The ERT150 can be adapted to different production processes with various modules and custom zoning capabilities.

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Low Profile Belted Conveyors

The low-profile 2200 and miniature 1100 conveyor systems seamlessly integrate with other processing equipment to transport lenses through dryers, curing processes, or inspection operations. With transfers as small as 3mm, Dorner’s belted conveyor solutions reduce potential product loss, and ensure accurate pacing throughout the production line.

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montrac® Shuttle Conveyors

montrac® system is another ideal solution for the optical industry. This modular automation and transport system provides vibration-free handling of delicate optical components, flexible layout options for tight spaces, and on-board power for processing during transport. Its anti-static features and customizable design make it perfect for sensitive electronic components in optical devices. montrac® optimizes material flow and enhances productivity in optical manufacturing without requiring additional machinery, making it a valuable asset for streamlining production processes.

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Benefits at a glance

Manual Workstation

Process Optimisation

Streamline the flow of lens blanks through cutting, edging, and polishing processes. Our precision conveyors ensure accurate handling of various lens materials, from traditional glass to high-index plastics, supporting efficient production of single vision, bifocal, and progressive lenses.

Clean Room applications

Maintain sterile conditions with our cleanroom-compatible conveyors. These systems support the delicate handling required in the production of soft and rigid contact lenses, from molding and lathing to hydration and packaging processes.

Safe and flexible assembly systems

Facilitate the assembly of trendy eyewear with flexible conveyor systems that can adapt to frequent style changes. Our solutions support everything from injection molding of plastic frames to the delicate handling of designer metal components.

Robustness and protection

Ensure durability in production with robust conveyor systems capable of handling impact-resistant materials. Support the integration of specialized features like anti-fog coatings or adjustable components for goggles and protective eyewear.

Maximum precision

Precision conveyors maintain the extreme accuracy required for grinding and polishing camera lenses, microscope objectives, and other precision optical components. Support the handling of various glass types and complex lens geometries.

Contact a sales representative of CMCO

Your contact in Germany

Ingo ROTHAUS

ingo.rothaus@cmco.com
+49 174 6938940