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montratec – Rethinking Process Linking and Intralogistics
Efficient material flow for your production
montratec GmbH is a manufacturer of intelligent conveyor and automation systems based in Dauchingen, Germany. The company develops, produces and distributes the smart, modular transport system montrac®, which is based on a rail-bound shuttle system. This enables highly flexible, energy-efficient and space-saving material flow in demanding production and assembly environments. montratec serves a wide range of industrial sectors – from medical technology and electronics manufacturing to the automotive industry – and offers tailor-made intralogistics solutions for modern manufacturing processes.
montrac® – The intelligent automation and transport system
montrac® intelligently networks production and logistics processes. The modular shuttle system ensures maximum flexibility, high system availability and reliable material flow – even with complex layouts and limited space. Whether you are installing a new system or retrofitting an existing one, montrac® grows with your requirements and makes your production quieter, more efficient and more sustainable.
Your advantages at a glance:
- On-board power supply – power availability directly on the shuttle
- Cleanroom compatibility
- Space-saving system design through optimal utilisation of ceiling areas, intermediate levels and confined spaces
- Intelligent obstacle detection and gentle acceleration and deceleration ramps
- Modular system design for integration into existing systems, quick adaptation and easy expandability
- Low energy consumption
- Minimal maintenance
montrac® shuttles – the right solution for every weight class
montrac® Shuttle W020
The compact standard model for numerous applications – up to 20 kg payload at a transport speed of 55 m/min.
montrac® Shuttle W040
More load capacity, same dynamics: For medium loads up to 40 kg.
montrac® Shuttle W070
The powerhouse for heavy workpieces weighing up to 70 kg – at the same speed.
montrac® – Modular. Scalable. Customisable.
Vertical automation
Effortlessly overcome differences in height with montrac® – for a space-saving system layout across multiple floors and levels.
Seamlessly integrate robotics
Integrate robots and handling systems directly into your line – for seamless automation without system breaks.
Flexibly expand the system
montrac® grows with your requirements – for individual scaling without re-planning or production downtime.
More speed, less downtime – further advantages with montrac®
100% ESD-compatible
All standard components comply with DIN EN 61340-5-1 – even in dry rooms with a dew point of down to –71°C.
Minimal particle emission
Special rubberised drive rollers with selective contact points reduce abrasion and fine dust to a minimum.
Certified cleanroom suitability
Transport solutions for ISO classes 5 and 6 – tested by the Fraunhofer Institute.
Präzise
Positioniergenauigkeit < 1 mm sorgt für höchste Prozesssicherheit.
Trusted by Industry Leaders
"By using montrac®, we have reduced our running costs as the system is low maintenance, consumes little power and does not waste any production space."
by Verena Multhaupt, Managing Director JACO - Dr. Jaeniche GmbH & Co. KG
"Thanks to the innovative montrac® system, we achieve maximum availability and offer maximum flexibility in terms of expansion."
by Mr. Zhang, Changchun Chaowei Science & Technology Industry Co.,Ltd
Industry Expertise
The Right Solution for Every Industry
Whether medical technology, semiconductor production or e-mobility - montrac® adapts seamlessly to your processes. The intelligent shuttle technology not only automates your intralogistics efficiently, but also uses every journey for productive added value with its integrated power supply.
Practical example: Efficient Packaging Logistics with montrac®
A metal processor with a focus on electric motor components was looking for a flexible transport solution for its new plastic injection molding production. The challenge: limited space and high cycle times.
With montrac®, an automated connection was created between the packaging line and the high-bay warehouse. Eight article variants are now packaged flexibly, efficiently and reliably - controlled via the company's own PPS system.
The Result:
Short distances, high process reliability and maximum flexibility for the production of the automotive future.
The montrac® Configurator
Your Planning Tool for Intelligent Transport Systems
With the montrac® Configurator, you can plan and simulate your individual system layout quickly and efficiently. The software is based on Visual Components and offers an intuitive drag-and-drop interface: simply select and place components and combine them to create a complex, networked system.
Select
Choose from an extensive library of original montrac® components - including shuttles, rails, switches and lifts. The intuitive drag-and-drop interface makes it easy to place and select the right elements for your individual layout.
Configure
Build your transport solution with precision. Flexibly arrange components, adapt layouts, and seamlessly connect elements into a complete system.
Simulate
Run realistic material flow simulations during the planning phase to uncover bottlenecks, streamline processes, and ensure smart investment decisions—before anything is built.
Contact
montratec GmbH
Zeissstraße 1
78083 Dauchingen, Germany
Phone: +49 7720 3059 0
E-Mail: automation@montratec.com
Please use the contact form and a member of our team will get back to you as soon as possible.
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